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View Full Version : No-slot alternative for vertical scrubber



MorganAtlanta
03-13-2012, 06:51 PM
I've been unhappy with the slot design on my scrubber. It's always been a bit finicky and prone to getting growth up in it. After I switched to Herbie style drains, that meant that it would throw off the balance of the drains and send water down the backup drains as the algae grew. I tried several light blocking schemes, but they didn't seem to fix the problem. Since the slot would get gummed up after a week or so, I could never let the scrubber really grow to the "3D" stage.

The current solution to the problem, which I have only run now for two weeks, so it is still "experimental", does away with the slot altogether. To hang the screen, I made a "loop" of plastic canvas, and stitched that to the top of the screen with braided fishing line. The screen then hangs from the pipe by the loop, and the pipe just slides into the loop. No need for zip ties or curtain rings to hold a screen in a slot. For flow, I drilled a 3/16" hole every 1/2" along the pipe. The holes point down. The water flows out of the holes into the area where the loop joins the screen, then through the holes in the plastic canvas loop and down either side of the screen. The flow is very even along the screen.

For reference, the scrubber box is roughly 20" long by 10" high. I added an extension to the box so the pipe actually sits up above the box by an inch. The pipe is 3/4", about 20" long. Flow comes in from both ends. Roughly 800-900 gph of total flow. There are two screens, each roughly 10" by 10". The scrubber is LED lit. See one of my other threads for details on the LEDs.

Have a look at the pictures. Maybe that will help my explanation...

I did get some spray where the loop joined the screen, since the pipe sits above the box, that would have killed the solution, but then something Floyd mentioned in one of his posts caught my attention... Saranwrap. I laid a piece of Saranwrap over the loop and stopped the spray immediately. The drag created by the flow pulls the plastic wrap right down to the screen, but it doesn't stop the flow, it just evens it out a bit. Then, I wondered if a piece of thin plastic from a black plastic garbage bag would do the job, since it would also be a great light blocker as well. I tried it and it worked like a charm.

I'm extremely pleased with how the new setup is working-- no spray, no growth into the slot messing up the flow, perfectly even flow across the screen. I let it go for two weeks and just about filled up the box with algae.

If you are having trouble with the slot-- cutting it, getting it the right width, keeping it clean, etc., give some thought to trying this system. Even if you stick with the slot, try the garbage bag light blocker, I think you'll be pleased with what it does for evening the flow.


Pic1-- screen hanging from the pipe by the loop
Pic2-- the pipe with the holes
Pic3-- screen hanging in the box
Pic4-- with the black plastic as a spray guard

Note on the screen on the left side in Pic2-- this is a new screen, but I stitched pieces of an old screen to it to seed it. I'll let it run this way for another couple weeks, then take the old pieces off.

Byron
03-13-2012, 07:46 PM
very cool!!!

Ace25
03-13-2012, 09:43 PM
Ok, seriously, that is awesome. Such a simple fix to one annoying aspect of the ATS. I saw the saran wrap suggestion on RC as well, seems that was a key piece to making it work but it sounds like it is a much better method already! One thing I would do different though, I would still use a slot for the water to come out.. to many bad experiences with my closed loop/floating reef holes getting clogged which look very similar to yours.

We need to put you on the next "Real men of genius" commercial. :D

tebo
03-13-2012, 10:17 PM
Nice i will try

MorganAtlanta
03-14-2012, 04:25 AM
I went with holes rather than the slot because without the screen, the water shot out of the slot unevenly. Using holes evened out the flow. Since I'll pull the pipe and clean it every two weeks when I clean the screens, I'm not too worried about the holes getting clogged. You could also probably use fewer and larger holes than I did since the flow gets smoothed out by going through the plastic canvas in the loop. With smaller holes, the water sprayed out too strongly, and I stopped making them bigger when I got the flow I wanted. You'd have to experiment based on your flow.

marineguy
03-14-2012, 06:03 AM
Awesome work!

DennisC
03-14-2012, 06:47 AM
Been experimenting myself using holes instead of a slot, but must admit, I never got round to that way of hanging the screen. Looks fantastic mate

Dennis

Floyd R Turbo
03-14-2012, 01:44 PM
I'm with Ace. That is seriously awesome. The black plastic bag is just as stupidly simple as the saran wrap. Why it takes 3 years for someone (myself included!!) to come up with this is beyond me. I'm gonna post this on other sites BTW. Great great great idea.

The only worry now is what if somehow the black plastic (or saran for that matter) somehow becomes disloged, like after a power outage and a short dry-out. That would be a total disaster.

Floyd R Turbo
03-14-2012, 02:00 PM
I hope you don't mind. I plastered that OP all over the place.

kotlec
03-14-2012, 02:40 PM
We need to name this by inventors nick or such. Like overflows have names . :)

Floyd R Turbo
03-14-2012, 02:46 PM
I dub thee "The Morgan"

kerry
03-14-2012, 02:48 PM
I am looking at doing a build this weekend or the next and am going to looking to this type. Thanks!!!!!!

MorganAtlanta
03-15-2012, 08:20 PM
No prob. Just post your experience if you do it. The more things people try, the further ahead we'll all get. I probably would have given up on it if I hadn't seen for the Saranwrap thing mentioned just a couple weeks ago.

kerry
03-16-2012, 07:41 AM
What did you stitch it with, I thought about fishing line.

Ace25
03-16-2012, 08:07 AM
I was thinking the same thing, fishing line sounds like the ideal material to use for stitching the screen together.

mess7777
03-16-2012, 08:25 AM
Do you think it would be possible to stitch the bag on as well using fishing line or would this affect the flow?

kerry
03-16-2012, 02:26 PM
Thats a good idea, maybe a couple separate lines for that with a simple pass through and a square knot.

MorganAtlanta
03-16-2012, 07:15 PM
You don't need to stitch the plastic wrap on. It stays put due to the pull of the water just draped over the pipe. I used 40# braided fishing line to attach the loop, because I had some around. Any fishing line would be fine, but braid makes nice tight knots. I put a knot about every two inches. I've used it in the past when tore a screen while cleaning it.

sklywag
03-18-2012, 02:55 PM
Floyd already mentioned that if that plastic cover comes off and makes to your pump. Be it the return or the one you use for your ATS you could have big problems.

DennisC
03-19-2012, 09:00 AM
I have just got all the bit and pieces ready to fit mine tomorrow apart from the fishing line. Have to have a scout around for some.

Dennis

MorganAtlanta
03-19-2012, 10:03 AM
When you see how it sticks due to the pull of the water, you'll probably not be concerned with this. If you are, then I'd think about some kind of clamp over the top of the pipe would suffice, like three quarters of a ring of 1.25" pvc that would slide on over the plastic and pinch it against the loop and hold it in place. You wouldn't need much because, like I said, it isn't inclined to move anyway.

mess7777
03-23-2012, 08:05 AM
What size drill bit did you end up using to get the flow you wanted?

DennisC
03-23-2012, 08:19 AM
I have had to lift the pipe and mesh higher because the mesh was resting on the bottom of the scrubber and bending which was giving me a dripping sound all the time.

Dennis

MorganAtlanta
03-23-2012, 11:21 AM
3/16" drill bit. Any less and the water came out at to high a velocity. and produced a lot of spray. Could probably go larger though.

Floyd R Turbo
03-28-2012, 02:22 PM
Have you tried making the screen section that wraps around the pipe out of black plastic canvas? Would that help prevent growth at the junction?

MorganAtlanta
03-28-2012, 05:54 PM
Not really, the algae grows on the outside and plugs up the holes in the screen.

Floyd R Turbo
03-28-2012, 06:19 PM
duh. Should have thought of that.