Manufacturable Nano Box-Scrubber

Here is a Nano hang-on-back or hang-on-top box scrubber that somebody could build to sell. That is the reason for the tighly fitting lid, and the built-in pump; no decisions or adjustments are needed by the customer. However if you were just building it for yourself, you can make the lighting simpler by just setting a T5HO light fixture on top of the box (although you would not get the benefit of the noise and light being sealed off by the lid), and you could make the pump simpler by just putting the pump in the tank (up near the waterline):

http://www.radio-media.com/fish/NanoHorizontal.jpg




I'm not providing any links or part numbers, because it's up to the person building it to make sure that everything works together properly (it's not a beginner's project). Here are a few notes:


This scrubber MUST be placed above the tank, so it drains down into the tank.

The overflow drain must be lower than the bulbs.

The pump must be self-priming, capable of pulling water up 12" or so from the tank.

There should be no holes in the sides or bottom of the box, except for the drains; all other tubing and wires should come out of the top of the box. This will eliminate any possibility of leaky connections.

Two bulbs will provide more filtering than one will. And if you can fit three, all the better. 12" T5 bulbs are only 8 watts each.

The screen needs a solid backing, with some plastic canvas laid on over it.

The mounting brackets could hook onto the top of the nano, or they could be made into extended legs that go all the way down to the cabinet. Or, the whole box scrubber could be set on top of the nano, and be moved as needed.

The pump should be able to run "dry" without burning up.

The upflow-tubing should not go very far into the display; maybe a half inch or so. This limits how much water can be pulled out of the tank if there is a problem.

The size shown, 13.5" X 3" X 3", gives a one-sided screen of about 40 square inches. This will fit neatly behind (and on top of) a typical 6 or 8 gal nano without sticking out, but will also provide enough filtering for an 18 gal nano that gets weekly cleanings. For 24 gal and larger, use two separate scrubbers. This has the added benefit of redundancy, and, allows you to keep one running while the other one grows back after cleaning.

Overflow protection test: (1) plug up the drain at the bottom of the screen; the water should rise and start going out the overflow drain without spilling out of the lid, and it should not get high enough to touch the bulbs. (2) Now, also plug up the overflow tube. The pump should start running dry before the box spills, if you placed the upflow tubing high enough in the tank.

The T5 sockets should be the "waterproof" type, they keeps spray and salt out. They are not really "waterproof", but they are made for aquarium use.



Basic costs of building one (multiples would be cheaper)...

Box w/lid: $40
Pump: $35
2 Bulbs: $15
Sockets: $20
Ballast: $35
Misc: $40
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Total: $185 USD